Sunday, August 2, 2020

When SALT goes bad

When SALT goes bad

Initial problem

While trying out my new CoCo SDC with my Color Computer 3, I found some strange issues.  Symptoms included garbage on the screen while turning on, garbage after hitting reset, computer not initializing with any text.  Any cartridge inserted would cause the system not to display any video.  I also noticed something odd; the usual double click of the cassette relay when power was applied was missing.  All I heard was a single click, and pressing the reset button did not generate any clicking of the relay.

I tried reseating the GIME, swapping out the memory card for a working 512k board, replacing the electrolytic capacitors over the entire board, and finally looking around for any anomalies that might explain why my Color Computer 3 was not working correctly.

The basic troubleshooting I had done to this point had gotten me nowhere, I needed to get out the service manual and a digital meter to see what was going on.  My first stop was to validate the 5V power source for the board.  As I turned on the machine and connected the meter, I was shocked to see a reading of almost 6.1v on the 5v line.  No matter how many times I checked, it was still 6.0V - 6.1V across different locations on the board.  I also noticed that the SALT chip, the Motorola SC77527P, was heating up very quickly after I turned on the power.

Thankfully I had other Color Computer 2 and 3 machines to open and inspect.  I quickly found that other Color Computers had regular readings for voltage, and the SALT chip was not getting hot to the touch.  I knew that the SALT chip was part of the problem, and I started to get very concerned.

Following the service manual

I already knew that the 5v line was 6V, this quickly moved me to ‘D’ in the following flowchart.

Next was to check the Emitter and Collector of Q1, where I found a difference of 10v to 6v.  Unfortunately, my computer was suffering from a defective SALT chip.

After opening three other Color Computer 2 models I had lying around, I found the one I needed, this unit had the SALT chip socketed, and discovered my doner!

How to remove the defective SALT chip

Removing the chip without damaging the Color Computer 3 board was going to be a challenge.  Here are some of the things that made it a success.

By clicking the links below, I may receive a commission.  Using these links has no impact on the purchase price.  Thanks!

  1. Weller soldering iron with a fine tip and temperature control.  I preferred to use 800 degrees for this job.

  2. Lots of solder flux.

  3. Solder wick.

  4. Solder sucker

To get started, you should clip out the old chip with a pair of dikes, this should reduce the chances of damaging the circuit board due to too much heat.  Notice pins 9-16 are clipped below in the photo.

After cutting out all 16 pins, you should be able to remove the defective chip easily.

Carefully remove the pins one by one and then clean the old solder from the holes so the new part can be installed appropriately.

I was sure to install a good quality chip socket before using the new replacement chip, this was a lot of work, and I don’t want to be soldering this section of the board again.  Once I assembled the board and did a quick test, I could tell that things were back to normal.  Hopefully, the 6v across the 5v line of the board did not cause any long term damage, I have not had the time to go through and test everything to be sure.  I can say that the CoCo SDC was working great, and I was quickly able to boot to Nitros-9 and try out my system again.

Bad SALT chip

No comments:

Post a Comment

MMC interface Project

Note: This project design is for use with OS-9, and so there is no support for BASIC. After working on the by Color Computer to IDE interfac...